Find the most comprehensive badland winch parts list for your replacements and upgrades. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. Press the ON/OFF button for 3 seconds to activate the wireless remote. Off-Road Vehicle Winch with Automatic Load-Holding Brake Check latest price Main Features Supports up to 12,000 pounds Automatic Load-Holding Brake 00 horsepower The three-stage planetary gear system 5% duty cycle rating Fairlead Roller with nylon bushings Automatic load-holding brake In-Line circuit breaker Do not use a winch while you are tired or under the influence of drugs, alcohol or medication. Now that youve installed your winch, the next step is to wire it. This illustration shows a kink about to form. Replacement Parts - Badlands 100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker. This is especially important before rigging, installing, free spooling, or servicing. COME ON DOWN TO CAPITAL PAWN TO CHECK OUT THIS AMAZING DEAL BEFORE IT'S GONE! The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. Extend the Wire Rope to its full length, noting how the existing Wire Rope is connected to the inside of the drum. Far-right black wire needs to be connected to the yellow terminal on the motor that is on the front side of the winch. Owner's Manual & Safety Instructions (PDF) Item 63770; C $162.48 or Best Offer Calculate Shipping 26d 22h left (18/7, 9:49) From United States 12V Winch Rocker Thumb Switch w/ Mounting Bracket - Handle Bar Control Switch Fits All WARN, VIPER, RUNZA, VENOM, EAGLE,CHAMPION, Etc C $23.38 Buy It Now +C $55.70 shipping 341 Sold Truck/SUV Winch Owner's Manual Harbor Freight Tools 12000 lb. Badland Winch Wiring Diagram For All Types of Badland Winches - Tenbuz Visit our website at: http://www.harborfreight.com Badlands 9000 winch - missing control box | Pirate 4x4 For a hawse fairlead, the angle should be as close to straight as possible. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. Oversized item: cannot be shipped to Alaska or Hawaii. 12,000 lb ZXR Badland Winch Wiring Instructions - YouTube The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. If you are looking at how to wire a badland ZXR 9000 winch? Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. This enables better control of the winch in unexpected situations. Limitations apply. Drum: 6. These ropes can withstand high-pressure situations. Even if the winch is attached to your vehicle's bumper, it can still be used to help and pull out someone else's car. I have the 2500 wench on my Polaris ranger 570. been working great first couple times I used it. Stay out of the direct line that the wire rope is pulling. It is ideal to have one of these winches attached to your vehicle's bumper, so you are never stuck in a situation for long. Drill holes appropriate for the hardware at the marked locations. Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. The device will work as long the battery is supplying electricity even when the engine is off. A robust circuit breaker can prevent damage from an overload or short circuit by interrupting current flow. Warn, Zeon 12000 vs Harbor Freight, Badlands 12000 Winches Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. Spooler would not engage after that it was just in free spool mode. According to the diagram below, attach the cables from the solenoid to the respective winch terminals. Required fields are marked *. Badland ZXR 5000 Winch Installation & Instructions Manual: Download. Check out the weather around the world with our featured, global weather cams Do not exceed the angles shown in Figure B for a roller fairlead. Keep clear of wire rope, hook, and load while winching. Inspect before every use; do not use if damaged or parts loose. Like the previous one, connect the black, red, and yellow cables with the winch. HFT BADLAND Badlands Winch Remote Controller Switch Handheld for Badland Winches. Tap solenoid to loosen contacts. However, if there are any technical issues or if you are new to winches, the company will do it's best to help you out. Attach the circuit breaker to the batterys positive side and then route the red wire from the circuit breaker to the solenoid box. The book said relay. One possible reason for this could be the exceptional amount of weight the device has to carry. Attach the Pendant Controller to the Socket on the Solenoid Assembly, see Figure K. Operate the Pendant controls briefly to ensure they work properly, see Figure L. If operation is reversed, the power cables may be connected backwards. Wijbosch, North Brabant, NL | Live Local and Global Weather Cameras A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. Save my name, email, and website in this browser for the next time I comment. I was told by the dealer that it was really only designed to raise the plow which also came on it, but I wanted more, hence the Badland. Best 5 Badland Winches & Parts To Buy In 2022 Reviews & Tips - Winch Tips Harbor Freight sells the Badland universal channel winch mount plate for the 12,000 pound winch. Do not open the housing. It may indeed overheat if used for a long time without giving any rest to the mechanical parts inside. Remove old Wire Rope and attach new assembly. Copyright 2017 by Harbor Freight Tools. These include: This device is designed to perform in harsh weather conditions with maximum power efficiency. No warranty. Do not operate the winch at extreme angles. Your email address will not be published. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. I bought the Badland ZXR 3500 winch to replace the winch that came on my Honda Rancher 420 44. (Wire rope enters/exits at the bottom.). Heavy Duty Waterproof Winch Cover: Ideal for Badland ZXR 9500 to Badland 18000 Winch. For California consumers: more information about our privacy practices. As a result, if you are racing off-road, going to an off-road racing event, or just simply driving there for fun, having this unit can be immensely useful. Shop products from small business brands sold in Amazons store. The red wire on the left goes directly to the battery, while the one on the right makes its way to the motor's red color-coded terminal. We think youll enjoy these customer-made YouTube videos about our products. The coiled design also increases its durability and evenly distributes the load over every strand of the cable. Best for winches ranging from 9,000 lbs to 14,500 lbs, 3/8, 100 Feet Winch Cable Line With Hook and Sleeve Protection , 3/8, 85 Feet Synthetic Winch Rope With Protective Sleeve, 3/16, 50 Feet Synthetic Winch Rope With Protective Sleeve . I could try using a controller from another brand. It stops the cable from rolling back to prevent accidents and injuries. John Calhoun, I have searched everywhere too and cannot find a box, let me know if you find one please and I will too. Insulate all exposed wiring and terminals after installation. Weighing at around 90 pounds, this winch is excellent for heavy-duty use. Badland Zxr 12000 Winch Wiring Diagram Database. I cant find anyone that has them, can anyone help, thanks. Winch Motor: 2. Mounting the Winch. A good advantage you can get with this fairlead is that it looks cool. Winch Cover: 5. If it works with a 5% duty cycle at its maximum load, it must rest for at least 14 minutes and 15 seconds after every 45 seconds of use. To operate the winch, plug the remote into the socket connector. These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. Mounting location and hardware must support winch and load. Do not slide wire rope through hands, even with gloves on. It is too late to reverse the damage at this point, the wire rope must be discarded. Do not lean over or come in contact with battery while making connections. These winches weigh around 90 pounds. You may need a plastic encasing to secure your circuit breaker from water and dust. Disconnect the Pendant Controller when not in use. This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. According to the diagram below, attach the black cable from the solenoid to the batterys negative terminal and the blue/yellow cable to the winch. It is permanently damaged and must not be used. I have an old 3000 lb ATV/UTV Badland Winch with all of the electronics non-functional from getting water contaminated. Where can I order\purchase these items? Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. Yes, these units are waterproof. Badland Winch ZXR 12000 - auto parts - by owner - vehicle automotive Connect the wire rope for a double line system as shown in Figure J below. 1996-2023, Amazon.com, Inc. or its affiliates, Select a location to see product availability, Enter a new vehicle to add it to Your Garage and filter the results below, 12V 500 AMP Unversal Winch Solenoid Relay Contactor For HEAVY DUTY UPGRADE ALBRIGHT EQUIV, MaySpare MaySpare 12V 500A Winch Solenoid Relay for 8000-15000lb ATV UT Winch Control. TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: A dead tree is not capable of withstanding that much weight and has weaker roots. For any difficulty using this site with a screen reader or because of a disability, please contact us at 1-800-444-3353 or cs@harborfreight.com. Even after paying heavily, most customers are often disappointed and later furious at the poor customer care. IP 66 Weather Resistant, Auto-winch designed to recover any stuck vehicle, Comes with an automatic load-holding brake for increased safety. The illustrations to the right show how a kink forms. Please read our review of this wireless remote switch. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If winch gets submerged accidentally, it needs to be immediately disassembled, cleaned, dried and re-lubricated by a qualified technician to prevent permanent damage from corrosion. After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets. Non-skid footwear is recommended. If your vehicle doesnt support a mounting plate or does not come with a mounting bracket like the Badland 2500 Lb or ZXR 12000 Lb Winch, you may have to purchase it separately. The listed breaking point is 4600 lbs. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. To prevent accidental starting, unplug winch controls and any RF receivers immediately after extending or retracting. Instead, it would be best if you kept a few things in mind. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. The wire rope's connection to the drum is not intended to sustain a load, without the added support from the friction of at least 5 full turns of wire rope. Looking to purchase motor brushes and brush retainer springs for 1500 lb. You are using an out of date browser. If any of the steps are unclear or if you need any visual help, check out the following video: The discussion above leads to the point that the Badland ZXR 12000 Lbs is a product manufactured to offer great durability and strength to the user. Wear heavy-duty work gloves when handling the wire rope. There are two red wires that come out from the central ports. If you are going to go cheap and Chinese consider running a Smittybilt winch. At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking. Badland is a brand used by Harbour Freight Tools, and they are one of the leading brands in the market. Passing through rough terrain during bad weather and getting your truck stuck in the middle of nowhere is nothing less than a nightmare. Badland Winch Parts, Replacements & Accessories To Buy We recommend giving the device some rest in between and letting it cool off. The wireless remote controller will act as a receiver for the wireless remote. Frequency (hz)315 Mhz. Otherwise, wire rope may bind during operation. Is the problem in the relay or in the motor. 2500 lb or 3500 lb? Got an email from Harbor Freight this morning - looks like they've got a sale on the Badland ZXR 12,000 lb winch with wire rope for $279.99. Please familiarize yourself with the operation of your winch before using it. For using wireless remote, attach the remote controller switch to the solenoid. THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. According to the wiring diagram below, attach the black/red/yellow cable from the solenoid box to the winch. This step is necessary to ensure your safety while using the unit. The same thing happened to my replacement winch. Heres how you can do that: Thats all there is to it. I had the same problem with 12000lb. Waterproof body preserves the internal components of this machine Satin black powder-coated finish, stainless steel fasteners, improved winch sealing, and larger winch drum elevate the item's durability Cable and/or synthetic rope pull back into the drum quickly Various mounting options available for you to use And we can sell them for a fraction of the price because we cut out the middleman and pass the savings on to you. The only useful piece of equipment under such conditions is a winch that can pull your vehicle out of a muddy pit. Recovery Kit: 6. If you have issues with your remote control not working on your badland winch and looking for a replacement, the below wireless remote control would be a convenient fit for any models. Do not disengage clutch under load. ATV/UTV Mounting Plate for Badland 1500, 2500, ZXR 2500 & 3500 Winch, UTV Winch Plate for Badland ZXR 5000 Winch, Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch. Heavy-Duty ATV / UTV Handlebar Rocker Switch With Universal Mount and Wiring. The remote control will auto shut down when not in use after two minutes. When installing your solenoid, minimize the cable length by keeping close to the winch. my cover got cracked and broken. Badland Winches Parts Wiring Diagram (For All Models) - WinchReview.com Distractions can cause you to lose control. A road alligator jumped up and took out the controller box. 1. Secure load after moving. Badlands 12,000-Pound Winch - The Best Deal In Winching The result of all their efforts is a winch that can withstand even the roughest and tough conditions. Lift the Socket Cover exposing the electrical switch connector. Regarding the condition, we have added all the Badland winch wiring diagrams for the models of 2500, ZXR 2500, 3500, ZXR 5000, ZXR 9500, ZXR 12000, APEX 12000, and 18000 lb winches from Harbor Freight. Hundreds of different brands use the same parts. Heavy vehicles such as trucks can easily handle this much weight. A good winch cover can withstand all problematic weather conditions, prevent rust, protect the synthetic rope from the suns UV exposure, keeps the mud off from getting into the strands of rope, which can be abrasive and damage your cable. When finished pulling the load, reverse the direction of the winch just enough to release tension on the Wire Rope so that you can unfasten the Hook from the load and reel in the Wire Rope.
