MANUFACTURING TOLERANCES. Therere other torque values for different screws and nuts too. Means it does not require any typical clutch adjustment. 0000035146 00000 n https://dl.dropboxusercontent.com/u/50599313/2003 Harley Dyna Service Manual.pdf, (You must log in or sign up to reply here. With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. 25-40 foot pounds 25-40 foot pounds. Motorcycle Clutch & Drivetrain | Harley-Davidson USA Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. Evolution Unlimited torque specs | Harley Davidson Forums @3XL`=8$(d ;1"+0aO o/(aqS,5M Which starts here in the milwaukee area on Wednesday. Need a couple torque values | Harley Davidson V-Rod Forum 191. (.1P General Torque Specifications. Also, as recommended by a guy who builds racing engines. Harley-Davidson Bronx Specs. Finding Manifold Leaks Then, follow its instructions for the motorcycles best servicing and upgrading results. I have had best luck splitting the difference between the upper and lower values. This demonstrates a serious lack of understanding basic tool use and assessment ability. Oil Pump cover bolts Check Harley Clutch Lever Handlebar Clamp Screw Torque What is the torque spec for the clutch spring plate screws - Fixya You can refer to the answers. You have to understand there are different levels of mechanical aptitude. Bolt Torque Values - Nightrider.com Making Drag Pipes Work, SHOP TALK endobj Motor Oil Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) Intake Manifold Flange capscrew How to Build a 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. Rear Wheel Sprocket bolts So I'll ask them while there.. Well I stopped off at the Harley dealership today. Replace M8 Harley Primary Chaincase Lubricant | Fix My Hog at home 0000010799 00000 n Trick for Getting Torque Specs - YouTube I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. Primary cover bolts: 14-21 ft lbs. __transmission sprocket nut at 60.. Selecting a cam Plus, at times, you may want to upgrade the motorcycle. Cougar. 0000001731 00000 n Torque specs seem off. the torque specs for the pressure plate to flywheel are 14ftlbs. 4 0 obj 30-45 foot pounds 35-40 foot pounds See Figure 2. When they bottom out give them a little tweak and you are good to go. Sometimes you can even shift up into second and then down into the first. Ignition timing. In this book, it states: Clutch hub nut@ 50 lbs. The compensator sprocket 150-165 foot pounds. Exhaust Its time I addressed the issue of tools & torque specifications. Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. These spark plugs ignite the compressed mixture of fuel and air and conduct the most proper combustion. Carburetor Troubleshooting 0000009625 00000 n . Refer to Photo 2. It is supposed to go into the second more comfortably and then shift through into the first without grinding. Sometimes, you may even like to customize the bike. 0000033993 00000 n Shovel head torque specs : r/Harley - reddit Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. Torque Specs | Harley Davidson Forums #8 - 14 in. find most of the information you want on one page. lbs. What I stated is a direct addendum from Big Dog. 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. 3/8" - 33 ft. lbs. sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. what's the torque for clutch release cover? | V-Twin Forum They should be the same for 2001 Dyna. 7-9 foot pounds You can refer to the, The following summaries about tru ball goat release will help you make more personal choices about more accurate and faster information. Clutch and compensating nut torques | Harley Davidson Forums Front Fender mounting bracket bolts The torque specs are the same as with any Evolution engine. While there I asked them about the torque specs for my compensator nut and clutch.. there official hd service manual for my bike was exactly what my manual says.. 75lb. gear lube. In the above table, we have only described Harleys most widely required torque numbers. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Tappet Guide bolts Fastener Size - Torque ft. lbs. Harley-Davidson Breakout 114 Specs. Land Speed Racing GalleryCV Carburetor Triple Tree Pinch Bolts PRIMARY CHAIN ADJUSTMENT o0199xox - Harley-Davidson Two lines in nut on Compensator and one line in clutch hub nut. To fix the issue, take off the clutch lever. Read More. engines, HD 2007/08 Wheelbase. You really, really need the instructions on the diaphram spring adjustment. 45-55 foot pounds SOLVED: Harley torque specs - Fixya Unlock more power! The clutch sends power from the engine to the transmission, and the amount transferred depends on the clutch's size, the springs, and the pressure plate. All Twin Cam motors are 90-108 in.lbs. Learn how to replace it on your bike! 15-20 foot pounds In that service manual are torque specs for specific fasteners. Though I didn't make it quiet to the 50 degree line. 25-30 foot pounds 0000001472 00000 n 0000024100 00000 n %PDF-1.4 % EVO: Primary Drive & Clutch - Sportsterpedia 15-30 inch pounds See Figure 1. IH: General Technical Information - Sportsterpedia Nightrider COPYRIGHT Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. Stutter Box torque specifications on countershaft sprocket | V-Twin Forum 0000009563 00000 n 25-40 foot pounds, Fastener Size - Harley-Davidson Deluxe Specs. 60-65 foot pounds Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification. With this drive-train, the Harley-Davidson Freewheeler . details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. It will help you know the torque values precisely. Ignition Diesel, here's what my manual says now. Drag Strip Gallery Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. Slipper clutch install | Harley Davidson V-Rod Forum For removing the cover, move up down and reveal the clutch cable adjuster. If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. So, the torque specification of Harley will vary extensively. right though as you say! Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. Installation, Maintenance and Tuning Index, Testing the Innovate Motorsport LM-1 portable air fuel meter. EVO Id call your service department to double check your numbers. Regency Suspension Bridge- Mills County, TX, Reset Service Mileage Indicator 2022 Harley Davidson Touring Motorcycle, San Diego Road Trip- Return To Fort Worth Texas, Fort Worth TX To San Diego CA- Days 2 And 3. Assembly Torque Values, Crank Pin nut lordharold, Jun 2, 2012. My wife has seemed to have misplaced my manual:|. Plug Wires The torque specs are the same as with any Evolution engine. To frame Left-hand thread..heh heh. Torque ft. lbs. Heritage softail deluxe FLSTNT. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. Now rub the backside of the lever where it is hitting the handle grip. ). or 95-108Nm. The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. JavaScript is disabled. Spark Plugs 9+ harley davidson torque specifications most standard Which my wrench clicked at about 120. Make sure your bike cools off properly before you start the work. Now use a 4mm Allen wrench to take those screws, spring, and locknut out. 2023 BMW F900 R [Specs, Features, Photos] Posted on Aug 09, 2009 0000004384 00000 n Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! My question was about the posted rear axle torque value for the '06 VRSC . 10 foot pounds Search the site 0000028181 00000 n Color options. The 2020 Harley-Davidson Tri Glide Ultra and all other motorcycles made 1894-2022. WEB Links The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. 16-18 foot pounds Any help would be appreciated. An example of data being processed may be a unique identifier stored in a cookie. SOLVED: What are the torque specs for the 4 pressure plate - Fixya While you are removing the cover, keep one hand on it to avoid any breakage or other damages that may arise. bottle should specify.Oh and don't forget the clutch nut is a left hand thread. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. Not everyone has a mechanical aptitude. Keep in mind this is the one for the 2007 modeles . in. 110-120 foot pounds Upper Engine mounting bracket: 0000004810 00000 n So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. Well, duh, yeah, different year, make of bike, hell, even a different size of the engine! It has several links you could look at. The 2023 BMW F 900 R is a roadster motorcycle designed for riders who seek sporty performance and a dynamic riding experience. 2007 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: (2007) FLHT Electra Glide Standard (2007), FLHR Road King (2007), FLHTC Electra Glide Classic (2007), FLHRS Road King Custom (2007), FLHTCU Ultra Classic Electra Glide (2007), FLHRC Road King Classic (2007), FLTR Road Glide (2007), FLHX Street Glide (2007). Price. After that, go down in the transmission cover area, where you can notice that the shaft has a slot. 144. 10-13 foot pounds amount of slack into the clutch cable to have a complete slack edge on the clutch handle. Late '83 and later is 80-90 ft-lbs. Refer to applicable Service Manual. Plus, its motorcycles are just as iconic as the company itself. Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. Then, dealers will visit to inspect the clutch master cylinder whether there is any presence of gas in the fluid or not. stream If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. Testing the Innovate Motorsport LM-1 portable air fuel meter Lastly, adjust the clutch cable to 1/16 to 1/8 inches off the bracket. 5. General Information You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. Santo_R 4 yr. ago. x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# Then you have the tools for repeating the same task later and for any other work you want to perform. So, after the proper release, your problem is solved. 13. Allen Screws Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. EVO Exhaust Testing Clutch hub nut to 70-80 ft./lbs. Install a TC 88/95 cam Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. 55-65 foot pounds tourbox. 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. Nonetheless, we suggest you read the user manual. There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. The clutch adjustment is an easy and quick task that you can even perform at your place all by yourself. Harley Davidson Motorcycle Primary Change - AMSOIL Blog Locate the chain tensioner assembly and loosen the top center nut a . as instructed in your factory manual. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. Nightrider.com Torque specs - Trike Talk Could someone tell me which is correct? Then turn the bolts of your derby cover with your hand and carefully tighten them down. thanks guys. 150-165 foot pounds We also found 79 foot-pounds of torque capacity for the 1340-cc. Now put the locknut back on and make sure it fits in the grooves. Fork Stem nut Spark plug size. Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. 9/16" - 114 TC 100HP Now your clutch lever is adjusted and ready. SOURCE: need dry clutch torque specs for a ducati monster s4. TC Performance Heads 100+HP, Pro Tuning on a Shade On the contrary, applying less torque wont fasten the screws, and they will become loose. Clutch lever free play: 1/16". Clutch hub nut, 180-210 foot pounds I went and purchased a machine shim the fits exactly behind that nut. To cylinder heads This page was generated at 06:17 PM. Hello all.. me again.. well im putting my clutch and compensator back together. First is the BAKER 4-Speed Clutch, a modern 18-tooth spline configuration that is a major upgrade on the stock tapered mainshaft and clutch. QO_(44? 0000005197 00000 n 90-120 inch pounds Drain as much of the primary oil as possible before starting. After that, you can use some non-petrol-based silicon lube on the friction plates. 28-35 foot pounds lbs. Clutch Hub Nut | Big Dog Motorcycles Forum 85 FLHTC Clutch Specs needed | V-Twin Forum Harley Davidson always emphasizes using their recommended and specified tires. I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . : 4358A Description: SCREW, #10-32 X 5.250 hex head zinc plate Figure 1. Torque Specs for Harley Davidson Primary Cover and Derby Cover First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. lordharold Active Member. >>3/8" = 35-45 lb-ft. >>5/16" = 19-25 lb-ft. >>1/4" = 7-12 lb-ft. Find a tabulation of torque specifications for Unified Standard threads of various grades in UT-120 in the Universal Tech section. 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. Get XiED(tm)! Shovelhead When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". There are to many variables on torque specifications between brands, makes, models, and even years of bikes. As the 115th anniversary celebration. Engine sprocket nut torques to 150-165 foot pounds. Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi. Install lockplate (6) over nut (5) such that Then we've got the BAKER 9-Plate Street . It is crucial for safety and smooth riding performance. You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! It's quite possible the person asking is referring to a completely different motorcycle. Posted on Sep 24, 2009 If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. You might wonder about their paint codes if youre lucky enough, Read More An In-Depth Discussion on Harley Davidson Paint CodesContinue, Your email address will not be published. 0000033698 00000 n The clutch master cylinder of these affected models is enabled to generate enough lift to disengage the clutch when the vehicle is parked outside for a longer time or when the bike is in gear and the engine is on. Cam / Nosecone Cover screws 115 in lbs for the primary screws. Harley Davidson Tuneup and Engine Specs - Vintage Golf Cart Parts, Inc. 5/16" - 19 ft. lbs. Cylinder Heads The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. Yet, it covers a massive space. The clutch hub nut, the large nut holding the inner and outer clutch hubs on, torques to 110-150 foot pounds. Rocker arms are 18-22ft. Plus they say blue for the clutch nut and red for the compansator. PDF BARNETT SCORPION TM Installation Guide - Barnett Clutches If you apply more than its required torque, the thread of the screw may become damaged. trailer <]>> startxref 0 %%EOF 29 0 obj<>stream 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. Harley Davidson Touring How to Install Screamin Eagle Compensator 15-18 foot pounds The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . Apr 27, 2016. Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. Manufacturers change sizes quite frequently. Pinion Gear nut It helps to use a funnel designed for a primary case. Shop Manual Manage Settings The book says: for the release cover 120 to 144 in.lbs. is that right? 10 mm. Also, you may contact the mechanics. Then scribe aline and go maxium of 50 degrees more. Compensating sprocket nut is 80-100 ft-lbs., all years. Torque specs shown in the shop manual are the critical ones. 0000002407 00000 n SOLVED: torque specs What is the torque for the clutch - Fixya June 2, 2018 by Ride It Wrench It 4 Comments. SPECIFICATIONS . Yes, those torque values are correct and don't forget to use some red locktite. (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C).
